Elements and Performance Criteria
- Prepare to carry out engine overhaul
- Nature and scope of work requirements are identified and confirmed
- OH&S requirements, including individual State/Territory regulatory requirements and personal protection needs are observed throughout the work
- National Environmental Protection Measure for Diesel Vehicles (Guidelines) is sourced and observed throughout the work as applicable to tasks
- Technical and tooling requirements for overhaul are identified and support equipment is identified and prepared
- SWL rating of lifting devices, engine cradles, slings and shackles is confirmed against the load to be lifted
- Dismantle engine and components
- Overhaul engine components
- Information is accessed and interpreted from manufacturer/component supplier specifications and repair/reclaim methods
- Components are measured and compared against manufacturer/component supplier specifications and tolerances
- Decisions are made as to serviceability and repair method of each component
- Replacement parts are sourced
- Rebuild or replacement of engine and/or engine components is carried out in accordance with manufacturer/component supplier specifications and tolerances
- Overhaul activities are carried out according to industry regulations/guidelines, OH&S legislation and enterprise procedures/policies
- Assemble engine and components
- Engine is assembled following manufacturer/component supplier procedures
- Running clearances are measured against manufacturer/component supplier specifications and necessary adjustments are made
- Assembly of engine is are completed within established industry guidelines and timeframes
- Assembly is completed without causing damage to any component or system
- Check engine operation
- Prepare engine for delivery to customer or installation
- Engine orifices are sealed against ingress of foreign matter
- Work completion documentation is finalised and processed to appropriate persons
- Final inspection is made to ensure protective features are in place
- Engine is cleaned to workplace expectations
- Job card is processed in accordance with workplace procedures